Usoro ihe eji egbochi ire ọkụ maka SK Polyester ES500 (ọkwa UL94 V0).
I. Ụzọ Nhazi Nhazi
- Ndakọrịta nke ihe ndị dị n'okpuru ala
- SK Polyester ES500: Polyester thermoplastic nke nwere okpomọkụ nhazi nkịtị nke 220–260°C. Ihe na-egbochi ire ọkụ ga-anagide oke okpomọkụ a.
- Ihe Ndị Dị Mkpa: Nhazi nke ire ọkụ (V0), ihe ndị dị n'ime ya (ike nrụgide/mmetụta), na nhazi ya.
- Sistemụ Nkwụsị Ọkụ Synergistic
- Ultrafine Aluminium Hydroxide (ATH): Ihe na-egbochi ire ọkụ bụ isi, mmiri mmiri na-agụ n'ime ahụ. Ibu ibu ga-edozi ihe na-egbochi ire ọkụ na ihe ndị dị n'ime ya.
- Aluminom Hypophosphite: Ọ bụ onye na-emepụta ihe na-eme ka ihe dị iche iche dị ka Char-forming synergist, na-arụ ọrụ na ATH iji mepụta mmetụta phosphorus-aluminom synergistic, na-eme ka mma nke ihe dị iche iche dị mma.
- Zinc Borate: Ihe na-eme ka ike dịkwuo mma, na-ebelata anwụrụ ọkụ, ma na-emepụta ihe mgbochi siri ike nke nwere ATH.
- MCA (Melamine Cyanurate): Ihe na-egbochi ire ọkụ nke gas, na-ebelata ikuku oxygen ma na-egbochi mmiri ịgbaze.
II. Usoro akwadoro (Pasentị ibu)
| Akụkụ | Oke | Nhazi Ihe Ndetu |
|---|---|---|
| SK Polyester ES500 | 45–50% | Resin ntọala; họrọ ọkwa mmiri mmiri dị elu iji kwụọ ụgwọ maka viscosity nke ihe na-ejupụta. |
| Ultrafine ATH | 25–30% | Ejiri ihe njikọ silane (KH-550) gbanwee elu ya, D50 < 3 μm. |
| Aluminom Hypophosphite | 10–12% | Ọ naghị eguzogide okpomọkụ (>300°C), a na-agwakọta ya na ATH tupu oge eruo ma tinye ya na ọkwa dị iche iche. |
| Zinc Borate | 6–8% | Agbakwunyere ya na MCA iji zere mmebi nhazi dị elu. |
| MCA | 4–5% | Okpomọkụ usoro <250°C, mgbasa ọsọ dị ala. |
| Ihe na-agbasa ihe | 2–3% | Ihe na-ekesa ihe na-eme ka polyester dakọọ (dịka ọmụmaatụ, BYK-161) + ihe mejupụtara wax polyethylene. |
| Ihe Njiko Njikọta (KH-550) | 1% | A na-agwọ ATH na aluminom hypophosphite tupu oge eruo; a na-etinye ethanol n'ime mmiri wee kpọọ nkụ. |
| Ihe Mgbochi Mbelata Mmiri | 0.5–1% | Ngwakọta ntụ ntụ PTFE iji gbochie mgbanye agbaze. |
| Enyemaka Nhazi | 0.5% | Zinc stearate (mmanụ mmanụ na-egbochi ịrapara). |
III. Njikwa Usoro Isi
- Nhazi Mgbasa Ozi
- Ọgwụgwọ tupu oge eruo: Mikpuo ATH na aluminom hypophosphite n'ime mmiri ethanol nke 1% KH-550 ruo awa abụọ, wee kpọọ nkụ na okpomọkụ nke 80°C.
- Usoro Ngwakọta:
- Resin ntọala + ihe na-agbasa + ihe na-ejikọ → Ngwakọta dị ala (500 rpm, nkeji 5).
- Tinye ATH/aluminum hypophosphite emezigharịrị → Mkpụcha ọsọ dị elu (2500 rpm, nkeji 20).
- Tinye zinc borate/MCA/PTFE → Ngwakọta dị obere ọsọ (800 rpm, nkeji 10).
- Ngwa: Ihe eji eme ihe ...
- Njikwa Okpomọkụ Nhazi
- Hụ na okpomọkụ agbazere na-erughị 250°C iji gbochie ire ere MCA (MCA na-ere ere na 250–300°C).
- Mkpuru osisi oyi mmiri mgbe e si n'elu ya pụta iji gbochie mbugharị nke ihe na-egbochi ire ọkụ.
IV. Usoro Mmekọrịta Ọkụ Na-egbochi Ọkụ
- ATH + Aluminom Hypophosphite
- ATH na-amịkọrọ okpomọkụ ma na-ewepụta uzuoku mmiri, na-agbaze gas ndị na-ere ọkụ.
- Aluminom hypophosphite na-akpali mmepụta ike dị oke njọ (AlPO₄), na-egbochi nnyefe okpomọkụ.
- Zinc Borate + MCA
- Zinc borate na-emepụta ihe mgbochi iko n'elu mgbawa ike.
- MCA na-agbaze iji wepụta NH₃, na-ebelata ikuku oxygen ma na-egbochi mmeghachi omume free radicals.
- Mgbochi Mbelata PTFE
- Ngwakọta ntụ ntụ PTFE na-emepụta netwọk eriri, na-ebelata ihe egwu nke mgbanye ọkụ na-agbaze.
V. Ịhazi na Ịchọpụta Nsogbu Arụmọrụ
| Nsogbu A Na-ahụkarị | Ngwọta |
|---|---|
| Nkwụsị ire ọkụ n'okpuru V0 (V1/V2) | Mee ka aluminom hypophosphite dị elu ruo 12% + MCA ruo 5%, ma ọ bụ tinye 2% phosphorus uhie e tinyere n'ime ya (nke na-ejikọta ya na aluminom hypophosphite). |
| Mbelata njirimara igwe | Belata ATH ruo 25%, tinye 5% eriri iko (mmesi ike) ma ọ bụ 3% maleic anhydride-grafted POE (touching). |
| Ọ naghị arụ ọrụ nke ọma | Mee ka ihe na-agbasa ruo 3%, ma ọ bụ tinye wax polyethylene dị obere nke 0.5% (mmanụ mmanụ). |
| Ihu elu na-ama ifuru | Mee ka ọnụọgụ ihe njikọta dịkwuo mma ma ọ bụ gbanwee gaa na ihe njikọta titanate (NDZ-201) maka njikọ ihu ka mma. |
VI. Usoro Nnwale
- Ule UL94 V0:
- Ihe nlele 1.6 mm na 3.2 mm, oge ọkụ zuru oke < sekọnd 50 mgbe ọkụ abụọ gasịrị, enweghị ọkụ na-adapụ.
- LOI: Ebumnuche ≥30% (n'ezie ≥28%).
- Njirimara Mechanical:
- Ike nrụgide > 40 MPa, ike mmetụta > 5 kJ/m² (ọkọlọtọ ASTM).
- Nkwụsi Ike nke Okpomọkụ (TGA):
- Ihe fọdụrụ n'ime cha na 800°C > 20%, okpomọkụ mbụ nke ire ere > 300°C.
VII. Usoro ntụaka ihe atụ
| Akụkụ | Ọdịnaya (%) |
|---|---|
| SK Polyester ES500 | Pasentị iri anọ na asatọ |
| Ultrafine ATH (agbanwere) | Pasentị iri abụọ na asatọ |
| Aluminom Hypophosphite | 11% |
| Zinc Borate | 7% |
| MCA | 4% |
| Ihe na-ekesa BYK-161 | 2.5% |
| KH-550 Njikọta Onye nnọchite anya | 1% |
| PTFE Anti-Tụfu Ihe Nnọchiteanya | 0.8% |
| Stearate Zinc | 0.5% |
Nhazi na nhazi usoro a na-eme ka UL94 V0 ghara ire ọkụ nke ọma maka SK Polyester ES500 ma na-edozi ike nhazi na ihe onwunwe igwe. A na-atụ aro nnwale obere iji chọpụta mgbasa tupu nhazi nke ọma (dịka ọmụmaatụ, ịhazi hypophosphite aluminom na MCA). Maka mmezi nke ọzọ nke ire ọkụ, tụlee itinye 2% boron nitride nanosheets (BNNS) dị ka ihe na-eme ka okpomọkụ na-eduzi/na-egbochi ọkụ rụọ ọrụ abụọ.
More info., pls contact lucy@taifeng-fr.com
Oge ozi: Julaị-01-2025