Nhazi na Teknụzụ Nhazi nke Na-anaghị Ewu Ọkụ Halogen maka Epoxy Resin
Onye ahịa ahụ na-achọ ihe na-egbochi ọkụ nke na-adịghị emebi gburugburu ebe obibi, nke na-enweghị halogen, na nke na-enweghị ígwè dị arọ nke dabara na resin epoxy nwere sistemụ na-agwọ anhydride, nke chọrọ ka UL94-V0 kwekọọ. Ihe na-agwọ ọrịa ahụ ga-abụrịrị ihe na-agwọ epoxy dị elu nke nwere Tg karịa 125°C, nke chọrọ ka a gwọọ okpomọkụ na 85–120°C ma jiri nwayọ meghachi omume n'ọnọdụ okpomọkụ ụlọ. N'okpuru ebe a bụ usoro zuru ezu dịka onye ahịa rịọrọ.
I. Sistemụ Nhazi Ihe Mgbochi Ọkụ
1. Sistemụ Nkwụsị Ọkụ Isi: Njikọ Phosphorus-Nitrogen
Tebụl Ozi nke Na-egbochi Ọkụ
| Ihe na-egbochi ire ọkụ | Usoro | Ibugo akwadoro | Okwu ndị e kwuru |
|---|---|---|---|
| Aluminom hypophosphite | Ọkụ nke na-adịghị agbagọ agbagọ, na-emepụta oyi akwa phosphate aluminum | 10–15% | Ihe mgbochi ire ọkụ nke mbụ, okpomọkụ ire ere. >300°C |
| Ammonium polyphosphate (APP) | Ọkụ na-adịghị mma, na-ejikọta ya na aluminom hypophosphite | 5–10% | Achọrọ APP na-eguzogide acid |
| Melamine cyanurate (MCA) | Isi iyi nitrogen, na-eme ka njikọ phosphorus dịkwuo mma, na-egbochi anwụrụ ọkụ | 3–5% | Na-ebelata ntapụ mmiri |
2. Ndị na-egbochi ire ọkụ na ndị na-eme ka mmadụ na ibe ya dị n'otu
Tebụl Ozi Ndị Na-egbochi Ọkụ Ire Ọkụ
| Ihe na-egbochi ire ọkụ | Usoro | Ibugo akwadoro | Okwu ndị e kwuru |
|---|---|---|---|
| Zinc borate | Na-akwalite nhazi nke char, na-egbochi mmetụta ọjọọ nke ihe mgbu azụ | 2–5% | Oke oke nwere ike ime ka ọ ghara ịgwụ ngwa ngwa |
| Aluminom hydroxide dị nro | Oyi oyi nke endothermic, mmechi anwụrụ ọkụ | 5–8% | Ibu njikwa (iji zere mbelata Tg) |
3. Ihe atụ Nhazi (Ngụkọta Ibu: 20–30%)
Nhazi Ntọala (Maka mkpokọta ọdịnaya resin)
| Akụkụ | Ọdịnaya (Maka Resin) |
|---|---|
| Aluminom hypophosphite | Pasentị iri na abụọ |
| APP | 8% |
| MCA | 4% |
| Zinc borate | 3% |
| Aluminom hydroxide | 5% |
| Ngụkọta Ibu | 32% (enwere ike ịgbanwe ruo 25–30%) |
II. Nzọụkwụ Nhazi Isi
1. Ịgwakọta na Mgbasa
A. Ọgwụgwọ tupu oge eruo:
- A na-etinye aluminom hypophosphite, APP, na MCA na okpomọkụ 80°C ruo awa abụọ (na-egbochi mmiri ịmịkọrọ).
- Jiri ihe njikọ silane (dịka ọmụmaatụ, KH-550) gwọọ ihe ndị na-eme ka ihe dị n'ime ahụ ghara ịdị ndụ (aluminum hydroxide, zinc borate).
B. Usoro Ngwakọta:
- Resin Epoxy + ihe na-egbochi ire ọkụ (60°C, gwakọta ya maka otu awa)
- Tinye ihe na-agwọ anhydride (dobe okpomọkụ <80°C)
- Mkpọpụ ikuku (-0.095 MPa, nkeji iri atọ)
2. Usoro Ịgwọ Ọrịa
Ọgwụgwọ Nzọụkwụ (Na-edozi nkwụsi ike nke ihe na-egbochi ire ọkụ na Tg dị elu):
- 85°C / awa 2 (mmalite nwayọ nwayọ, na-ebelata afụfụ)
- 120°C / awa 2 (na-eme ka mmeghachi omume anhydride zuru oke)
- 150°C / 1h (na-eme ka njupụta njikọta dịkwuo elu, Tg >125°C)
3. Ihe Ndị Dị Mkpa
- Njikwa Viscosity: Ọ bụrụ na viscosity dị oke elu, tinye 5% reactive epoxy diluent (dịka ọmụmaatụ, AGE).
- Ọgwụgwọ oge: Jiri methylhexahydrophthalic anhydride (MeHHPA) ma ọ bụ tinye 0.2% 2-ethyl-4-methylimidazole (na-ebelata mmeghachi omume okpomọkụ ụlọ).
III. Nnwale na Mgbanwe Arụmọrụ
1. Nkwụsị ire ọkụ:
- Nnwale UL94 V0 (ọkpụrụkpụ 1.6mm): Hụ na oge ọkụ adịghị ihe karịrị sekọnd 10, enweghị ntapụ mmiri.
- Ọ bụrụ na ọ daa: Mee ka aluminom hypophosphite (+3%) ma ọ bụ APP (+2%) dịkwuo elu.
2. Arụmọrụ okpomọkụ:
- Nnwale DSC maka Tg: Ọ bụrụ na Tg erughị 125°C, belata aluminom hydroxide (na-ebelata Tg n'ihi mmetụta endothermic).
3. Njirimara Mekaniki:
- Ọ bụrụ na ike flexural ada, tinye 1–2% nano-silica maka nkwado.
IV. Nsogbu na Ngwọta Nwere Ike Ime
Isiokwu na Ihe Ngwọta nke Ihe Na-egbochi Ọkụ
| Nsogbu | Ihe kpatara ya | Ngwọta |
|---|---|---|
| Ọgwụgwọ zuru oke | Ntinye mmiri ma ọ bụ nnyonye anya pH site na ihe ndị na-egbochi ọkụ | Akpọchaa ihe ndị na-ejuputa ihe, jiri APP na-eguzogide acid |
| Mmiri resin adịghị mma | Ibu oke ihe njupụta | Belata aluminom hydroxide ruo 3% ma ọ bụ tinye ihe na-agbaze mmiri |
| Mmebi UL94 | Mmekọrịta PN ezughi oke | Mee ka MCA dịkwuo elu (ruo 6%) ma ọ bụ aluminom hypophosphite (ruo 15%) |
V. Usoro ọzọ (Ọ bụrụ na ọ dị mkpa)
Jiri ihe ndị DOPO mepụtara dochie akụkụ nke APP (dịka ọmụmaatụ, DOPO-HQ):
- 8% DOPO-HQ + 10% aluminom hypophosphite na-ebelata ibu zuru oke (~18%) ma na-arụ ọrụ nke ọma.
Njikọ a na-eme ka ike ire ọkụ, nchekwa gburugburu ebe obibi, na arụmọrụ okpomọkụ dị elu. A na-atụ aro nnwale obere (500g) tupu mmepụta zuru oke.
More info., pls contact lucy@taifeng-fr.com
Oge ozi: Julaị-25-2025